Shorelandr PT47TABBXL User Manual download pdf (Page 3)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003596

Page 3 REV A 5/01/06

Remove the small parts from the frame by cutting the banding. Re-

move the bolt bag and sort all the nuts and bolts by size.

BUNKS

Note that the bunk system is adjustable for width to ﬁt most cen-

ter dimensions of the pontoon tubes. Determine the centers of the

bunk support system that ﬁts the pontoon tubes for the pontoon

that is going to be placed on the trailer and position accordingly.

Position the carpeted bunks so approximately 10” extends past

the back of the rear bunk saddle support. Attach the bunks to the

brackets using the ¼” x 1 ½” lag screws provided. Position the sec-

ond bunk so it is just to the front of the rear bunk just installed.

Repeat this process on the bunks on the other side of the bunk

saddle support and then on the other side of the trailer.

TONGUE

See Diagram B, Page 4.

Locate the proper length tongue. Insert the rear of the tongue into

the frame tongue channel until the mounting holes line up. Locate

the wire harness. Unwind and insert the end with the two plugs that

mate with the frame harness into the hole and route out the rear of

the tongue. Place a rubber grommet around the wire in the hole on

top of the tongue.

If brakes are going to be installed, the line should be installed inside

the tongue at this time.

SIDE MARKER LIGHTS FOR TONGUE

Note: When installing the tongue in the trailer, the side marker

lights will have to be mounted to the tongue. They are shipped in a

bag that is attached to the frame. Insert the wire harness from the

side marker light into the larger hole in the side of the tongue, then

route the wire harness to the rear of the tongue. Attach the light in

position using the No. 10 x ¾” self-tapping screws provided. Plug

the side marker light into one of the single plugs located at the rear

of the tongue harness. Repeat on the other side marker light.

Secure the tongue into the frame by placing a ½” x 4” cross bolt in

the front of the tongue channel. Locate the tongue cover plate as

shown in Diagram A, detail A. Feed the wire harness and brake line

if applicable through the hole in the tongue cover plate. Position the

tongue cover plate so the mounting hole aligns with the hole in the

rear bottom of the tongue. Place a ½” x 1 ½” hex bolt downward

through the tongue cover plate, tongue and tongue channel. Se-

cure both mounting bolts with ½ ﬂange lock nuts. Tighten.

Plug the tongue wire harness ends into the frame harnesses by

matching colors and ends. Push the excess wire provided either

into the rear of the tongue or else remove the grommet in the side

frame and place the excess wire in the side frame. Replace grom-

met just removed.

WHITE GROUND WIRE INSTALLATION

Place the self-tapping screw provided through the round metal ring

on the white ground wire of the tongue harness located at the rear

of the tongue. Attach the ground wire to the main frame by driving

the screw in the hole provided next to the tongue channel of the

frame. This will assure a positive ground for the lighting.

SAFETY CHAINS

Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” ﬂat washer,

then place through the last link of one of the safety chains. Slide

through actuator housing and tongue. Slide other safety chain over

bolt and add a 1/2” ﬂat washer. Secure with a 1/2” ﬂange lock nut.

See Diagram B.

Assembly is complete.

BRAKE LINE

Locate the brass brake line coupling. Remove the plastic cap and

thread the brake line coming out the rear of the tongue into one

end of the coupling. Bend the line in a smooth gradual radius being

careful not to kink the line. Bend so it can be mated to the brake

line from the side frame. Once aligned, thread the side frame brake

line into the other end of the coupling. Tighten both lines into the

coupling.

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Shorelandr PT47TABBXL User Manual Page 3

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