Shorelandr PWC2413W User Manual download pdf (Page 7)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003599

Page 7

REV C 03/30/2009

FINAL ASSEMBLY INSTRUCTIONS

Remove all banded items from the frame and sort hardware

by size.

SPRINGS

Position the axle so it is properly aligned with the trailer. Place

the springs on the top side of the spring pads welded to the

axle. (See chassis diagram). Note that the hook end of the

spring must be mounted to the rear of the trailer. Place a

spring clamp on the top center of the spring as shown. Next

place the 1/2” x 6-1/2” U-bolts down over the top of the spring

clamp, spring and axle as shown.

Place the spring and axle U-bolt plate onto the ends of the

two U-bolts just placed. Secure in place with 1/2” lock nuts.

Thread onto the U-bolts but do not tighten securely until the

complete unit is in position on the trailer. Repeat on the other

spring.

AXLE

Place one of the spring bracket bushings into the rear of the

spring bracket and secure with a 9/16” x 3 1/4” hex bolt and

hex lock nut. Repeat in other spring bracket.

Position the axle under the frame, then hook the hook loop

of the spring around the bushings just installed. Note that if

the axle is positioned too low when trying to hook, the hooks

will not hook around the bushings.

Raise the front of the springs up so they align with the front

hole of the spring bracket. Secure in place with 9/16” x 3-1/4”

hex bolts and lock nuts.

Tighten all axle U-bolts and spring bolts not tightened at this

time.

TIRE & WHEEL ASSEMBLY

Mount the tire and wheel assemblies using the 1/2” ne

threaded tapered lug nuts provided. Tighten to 85-95 ft./lb.

of torque using the rotation pattern as shown in the Shore-

Landr’s Owners Manual.

Re-torque the lug nuts after 50 miles of driving and then

periodically thereafter.

WINCH POSTS

The winch posts can be mounted as far forward on the mount-

ing channels as possible until the PWC’s are placed on the

trailer. Attach by placing the 3/8” bolts through the holes in the

bottom of the winch posts and the mounting channels.

Place the winch handles onto the winch drive shafts and se-

cure using the 1/2 “ nuts provided. All other adjustments will

be done after the PWC’s are positioned on the trailer.

OPTIONAL JACK & MOUNTING HARDWARE (Page 5)

The hardware for the optional jack should be included in

the winch base kit box. After opening the bag and sorting

the components place jack inside spacer on the winch

stand base aligning the slots with the holes in the base

and the dimple on the plate in the dimple on the winch

base. Place the jack over this and slide the jack retainer

platin place over the spacer plte aligning the square holes

with the slots in the spacer plate. Insert two (2) 12/ x 1

1/4” carriage bolts and secure on the inside with 1/2” lock

washers and 1/2” hex nuts.

BUNKS: FRONT CROSSMEMBER

Outside PWC bunk brackets on each side of the trailer:

Slide a 3/8” x 3-7/16” x 3” square U-bolt (Item #10, Page 3)

over the front cross member so the threaded end of the U-bolt

is pointing forward. Position the PWC bunk bracket on the

front side of the cross member so that the dog leg end of the

bracket is pointing outward. Align two holes in the PWC bunk

bracket with the legs of the U-bolt, then insert U-bolt through

the holes in the PWC bunk bracket and secure with 3/8” lock

washers and hex nuts. Repeat this process on the other

outside PWC bunk bracket on the front cross member.

Inside PWC bunk brackets on each side of the trailer:

Repeat the above process except point the dog-leg of the

PWC bunk brackets toward the center of the trailer.

BUNKS: REAR CROSS MEMBER

Outside PWC bunk brackets on each side of the trailer:

Slide a 3/8” x 3-7/16” x 3” square U-bolt (Item #10, Page 3)

over the rear cross member so the threaded end of the U-bolt

is pointing rearward. Position the PWC bunk bracket on the

rear side of the cross member so that the dog leg end of the

PWC bunk bracket is pointing outward. Align two holes in

the PWC bunk bracket with the legs of the U-bolt, then insert

U-bolt through the holes and secure with 3/8” lock washers

and hex nuts.

Repeat this process on the other PWC bunk bracket on the

rear crossmember.

Inside PWC bunk brackets on each side of the trailer:

Repeat the above process except point the dog-leg of the

PWC bunk brackets toward the center of the trailer.

Locate the bunk assemblies. Note that one end of the bunks

have a tie down bracket fastened to it.

Position the bunk above the PWC bunk brackets just in-

stalled so that the tie down bracket is to the rear of the

trailer. Align the holes in the bunk brackets (Item #2, Page

3) with a hole in the PWC bunk brackets. Note that the PWC

bunk bracket must be on the correct side of the leg of the

bunk bracket attached to the bunk so that the metal of both

brackets will hinge bind themselves when the bunks are piv-

oted. This will keep the bunks from pivoting too far when the

machines are removed from the trailer. Attach the two

together using 3/8” x 1” hex bolt and 3/8” flange lock

nuts. Tighten but do not over tighten. The bunks must be

allowed to pivot so they can conform to the PWC boat bottom

when it is placed on the trailer. Repeat this process on the

other bunks.

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Shorelandr PWC2413W User Manual Page 7

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