Shorelandr PT1922B User Manual download pdf (Page 3)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003930

Page 3 03/19/2008

Remove the small parts from the frame by cutting the banding. Re-

move the bolt bag and sort all the nuts and bolts by size.

BUNKS

Note that the bunk system is adjustable for width to t most cen-

ter dimensions of the pontoon tubes. Determine the centers of the

bunk support system that ts the pontoon tubes for the pontoon

that is going to be placed on the trailer and position accordingly.

Position the carpeted bunks so approximately 10” extends past

the back of the rear bunk saddle support. Attach the bunks to the

brackets using the ¼” x 1 ½” lag screws provided. Position the sec-

ond bunk so it is just to the front of the rear bunk just installed.

Repeat this process on the bunks on the other side of the bunk

saddle support and then on the other side of the trailer.

TONGUE

See Diagram B, Page 4.

Locate the proper length tongue. Insert the rear of the tongue into

the frame tongue channel until the mounting holes line up. Locate

the wire harness. Unwind and insert the end with the two plugs that

mate with the frame harness into the hole and route out the rear of

the tongue. Place a rubber grommet around the wire in the hole on

top of the tongue.

If brakes are going to be installed, the line should be installed inside

the tongue at this time.

SIDE MARKER LIGHTS FOR TONGUE

Note: When installing the tongue in the trailer, the side marker

lights will have to be mounted to the tongue. They are shipped in a

bag that is attached to the tongue. Insert the wire harness from the

side marker light into the larger hole in the side of the tongue, then

route the wire harness to the rear of the tongue. Attach the bezel

with the rivets provided. Plug the side marker light into the two fe-

male ends of the wire harness just pulled through on the large side

hole. Snap the light assembly into the bezel. Repeat on the other

side marker light.

Secure the tongue into the frame by placing a ½” x 4” cross bolt in

the front of the tongue channel. Locate the tongue cover plate as

shown in Diagram A, Detail A. Feed the wire harness and brake line

if applicable through the hole in the tongue cover plate. Position the

tongue cover plate so the mounting hole aligns with the hole in the

rear bottom of the tongue. Place a ½” x 1 ½” hex bolt downward

through the tongue cover plate, tongue and tongue channel. Se-

cure both mounting bolts with ½ ange lock nuts. Tighten.

Plug the tongue wire harness ends into the frame harnesses by

matching colors and ends. Push the excess wire provided either

into the rear of the tongue or else remove the grommet in the side

frame and place the excess wire in the side frame. Replace grom-

met just removed.

SAFETY CHAINS

Insert a 3/8” x 1 ¼” hex bolt through a 3/8” at washer and then into

the end link of one safety chain. Insert the bolt into the front bottom

hole punched in the tongue. Place another 3/8” at washer on the

bolt and secure with a 3/8” ange lock nut. Tighten.

Repeat this process on the other safety chain.

BRAKE LINE

Locate the brass brake line coupling. Remove the plastic cap and

thread the brake line coming out the rear of the tongue into one

end of the coupling. Bend the line in a smooth gradual radius being

careful not to kink the line. Bend so it can be mated to the brake

line from the side frame. Once aligned, thread the side frame brake

line into the other end of the coupling. Tighten both lines into the

coupling.

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Shorelandr PT1922B User Manual Page 3

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